Custom blend e-liquids allow vapers to cater to their flavor preferences and save on recurring purchases of pre-made liquids. Crafting a functional custom-blended mix demands expertise from the beginning to the end.
Dry blending involves dispersing dry powders into a liquid carrier, often using high-shear mixing. Perfect dispersion requires precise ratios of ingredients and careful control of temperatures.
Identifying Your Flavors
Unlike powdered flavoring, liquid flavors are water-soluble. Water-soluble flavor chemicals are better suited for beverages and are easier to handle than oil-soluble ones. Identifying your flavors in a liquid form may seem difficult initially, but you can achieve a uniform product by executing a series of rules.
For example, the rules governing the categorization of e-liquids into coffee/tea, fruit, and dessert/candy/other sweet flavors dictate that a liquid must combine these flavor attributes to be placed in one of these categories. Therefore, the liquid “Numbers from Seduce Juice” is classified as a dessert/sweet flavor because it contains both citrus and chocolate.
Liquid blending is the process of combining liquid ingredients into a cohesive mixture. The goal is to produce a smooth, consistent, homogenous end product. One of the challenges is clumping, which occurs when solid ingredients lose shape and become compressed into agglomerations due to heat and moisture.
Choosing Your Blending Method
When creating your custom blend liquids Essex County, NJ, you will want to choose the proper method for blending. It will depend on the amount of different recipes you will be running and if there are allergen concerns. Using a fixed mixer with an inline conveying system can be time-consuming for changeovers and clean-downs, mainly if the same container is used for different recipes.
When this method is selected, color A is composited on top of B (taking A’s alpha into account). It makes light colors brighter and dark colors darker.
An online blend control and optimization system is required for this method. It provides current tank qualities to the engineer, allowing them to optimize blend ratios online. An online tank quality tracking system can minimize or eliminate the need for lab analysis of tank samples that take 18-24 hours to complete and will allow for optimization while production is still ongoing. It can save a lot of time and money for your operation.
Creating Your Custom Blend
Custom blending can reduce cost and operational risk for companies that use multiple chemical additive components. Mayo created the new, non-hazardous mix in pellet form and a custom package, allowing them to easily feed the blend into their extruder without making a costly change to their system.
Testing Your Blend
Close monitoring is critical when creating a liquid blend to ensure the recipe is produced as desired. It includes monitoring the consistency of the slurry, the color, and the viscosity. If problems are identified, adjustments can be made to the blending process to improve these issues.
For example, when it comes to clumping in liquid blending, the solution might be to adjust the blending speeds and times. Adding an anti-caking agent to the blend itself may also be necessary.
Similarly, issues such as moisture in the ingredients can cause textural degradation in solid blending. It can lead to accumulation and a loss of consistency in the final product. A solution such as using fine mesh screens might be needed to prevent the ingredients from clinging to each other and creating clumps.